APV SteamRecycle™
arrow_backTil oversigtenThe patented APV® SteamRecycle™ System, winner of the SEAL Sustainability Award 2026 for Sustainable Product Innovation, transforms energy efficiency and sustainability in ultra-high temperature (UHT) processing.
By capturing and reusing 100 percent of steam generated during the infusion heating process, SteamRecycle reduces utility consumption, operating costs, and CO₂ emissions while supporting producers’ sustainability and climate-neutrality objectives.
This recognized industry-leading technology allows manufacturers to achieve significant energy savings without compromising product quality or production throughput.
Cut Energy Costs and Carbon Emissions in Dairy and Plant-Based Production
Transform Energy Efficiency and Sustainability in UHT Processing
Producing premium UHT products uses large volumes of fresh steam, which traditionally leads to high energy use and increased operating costs.
The APV SteamRecycle system, recognized with the SEAL Sustainability Award 2026 for its sustainable design, sets a new standard for energy-efficient UHT processing by recovering vapor released during heating and converting it into reusable steam.
With SteamRecycle, producers gain lower fresh-steam demand, improved heat-energy utilization, and reduced environmental impact all while maintaining consistent thermal performance.
Seamless Integration and Taste Preservation
SteamRecycle integrates seamlessly with Infusion UHT systems. By converting excess vapor into culinary-grade steam, Infusion UHT featuring SteamRecycle helps producers reduce operating costs while delivering fresh-tasting, premium UHT products. The system supplies stable, high-pressure steam at 4-5 bar ideal for dairy and plant-based applications ensuring consistent processing and flavor preservation. Being fully electric and renewable-ready, SteamRecycle minimizes reliance on conventional energy sources and features a low-maintenance design for long-term, reliable performance.
Maintain Fresh Taste and Cut Costs
Traditional Infusion UHT systems average about 47% steam recovery while indirect tubular UHT systems reach >80%.
SteamRecycle captures and repurposes 100% of steam, helping direct systems match or outperform indirect systems in efficiency while preserving premium product quality.
Theory of Operation
SteamRecycle uses high-speed mechanical vapor compressors with frequency control to capture low-pressure vapor (around 75°C) from the flash vessel. The vapor is compressed to high-pressure, high-temperature steam (to 145+°C at >5 bar) and returned to the infusion chamber, enabling exceptional energy recovery and contributing to its high COP close to 4.
Product Applications
The SteamRecycle system is ideal for energy-conscious producers in:
Dairy: Milk, cream, flavored milk and ice cream mix
Plant-based alternatives: Soy, oat, almond drinks and juices
Specialized nutrition: Infant formula, high-protein drinks, liquid breakfast and liquid baby food
Commit to Sustainability and Efficiency
Built on years of innovation in UHT technology, Infusion UHT featuring SteamRecycle is at the forefront of the future of energy- efficient dairy and plant-based beverage production.
Key Benefits
Lower Operating Costs
100% steam recovery eliminates the need for new steam generation and reduces reheating demands.
Cuts cooling-water recirculation by up to 33 m³/h during production cycles.
High energy efficiency: COP close to 4, the system delivers up to four times the energy it consumes.
Typical ROI within 4–5 years, depending on utility rates and production parameters. Actual ROI depends on site-specific utility rates and production parameters.
Smaller Carbon Footprint
Cuts CO₂ emissions by up to 1,000 tons* annually compared with traditional infusion UHT systems
Electrically powered and renewable-ready, SteamRecycle minimizes reliance on conventional energy sources
* Calculated based on 6,000 operating hours per year in a 12,000 l/h plant.
Reliable Product Quality
Supplies culinary-grade steam ideal for dairy and plant-based applications
Maintains stable, high-pressure steam up to 5 bar for consistent processing and taste preservation
Built to meet stringent food industry hygiene standards for safety and cleanability
Proven Reliability and Flexibility
Seamless integration with existing Infusion UHT systems
Independent operation supports continuous production runs
Simplified maintenance and robust design minimize downtime
Why Partner with ITT Flow Technologies
ITT Flow Technologies is a global leader in UHT innovation, trusted by leading producers for performance, reliability and support. Our Infusion UHT systems featuring SteamRecycle are rigorously tested, globally supported and built for long production runs with minimal downtime. We help you meet your climate goals without sacrificing product quality, delivering a short return on investment and lower total cost of ownership.
Produktet er tilføjet af:
APV
APV’s procesteknologier og integrerede systemer hjælper fødevare- og drikkevareproducenter med at forbedre produktkvaliteten, øge effektiviteten og få mere ud af deres produktionsanlæg. Fra varmeoverførsel og homogenisering til membranfiltrering og automatisering gør vi komplekse processer enklere med mere end 100 års teknisk erfaring og rådgivning tilpasset dit produkt og din proces.
På FoodTech 2026 kan du høre mere om APV SteamRecycle system, som genanvender damp fra UHT-processen og reducerer energiforbrug, vandforbrug og CO₂-udledning. Du kan også blive klogere på APV FastFrame, APV’s
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